Looks like the new drill press has done its job, verticality! The 5/8 *first* hole forms the bowl and leads into the bottom cap, so when the bottom cap is cut out, the hole is revealed from the bottom. The hole is converted to a 20 mm hole to house the coil (drilling a hole in a hole). Normally there is some degree of *wobble* at the bottom of the hole (about 3 inch depth), causing a slightly off center (usually it was front to back) condition that I need to manage as best as possible. The wobble tolerance was probably about .5 mm or even less, very small, but our tolerances are tight, and the more vertical the better as far as centering the heat under the load. My smaller drill press just can't drill to this depth this accurately. At 8 amps it lacks the power to bore these bigger holes effortlessly. It excels at working with the x / y axis vice for all low depth stuff (along the x / y axis). This covers the plate holes, as well as all smaller holes in the unit (IE: side vents).
These 30 Elites rolling off the *assembly* line are sheer works of art. This time around I feel like I've found the Elite building groove, allowing me to work with 30 units simultaneously (maybe I'll regret this when it comes to sanding and finish work). Pretty soon all 30 will be in pre-assembly. Everything is happening together, unit body, bottom cap, back plate, cover plate are all roughed as well. This will accelerate things at pre-assembly time. I have another dozen Classics going along for the ride.
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I admit, I could use a retailer, even though I'm the best designer and manufacturer I can be. I've had some awesome teachers, but doing all three, designing, building, and selling is a tough business. I ask if you have any issue to contact me directly and let me have the first shot at sorting it out. If you feel the need to post on the forum, please realize that it won't produce any different, or even faster results than a direct, hopefully courteous, email. Thank you, as I'm here to solve all of your issues as best as I can.