Great, great day!
I did something in the build process I've never tried before. I left the batch behind, and took one unit to pre-assembly. This allowed me to verify all specs, especially in regard to DNA mortise / coil placement, and everything that goes with that. Everything panned out, and I was able to apply the tweaks to the entire batch.
Normally, the coil is mounted to a one inch x 1/8" wood disk. With the tighter tolerances of the Elite, I shrunk this to a 7/8" disk. The coil, which is now no more than 14 mm's in diameter, easily fits on a smaller disk. I can't wait to assemble my first unit with an
@Alan rolled coil mounted to a 7/8" disk. This eliminates the need for the clearance groove in the coil compartment, adding more efficiency to the process. The smaller disk will probably work just as well on the Classic, also eliminating the need for the post clearance groove, saving a fussy job (5 minutes per unit).
Other developments. I had thick stock for Walnut wire boxes and Maple wire boxes, but I'm waiting on Cherry stock. I decided to improvise on a couple of units (made a couple extra cherries for prototypes) with a Koa wire box. Koa end grain, which is very visible, looks incredible with Cherry, but I wasn't sure it would hold up to the mortise. It did! I had some Koa lying around (thanks to
@P.A.M.) that was large enough for wire boxes. If you're on the list for a Cherry Elite and want a Cherry / Koa, let me know. I'll be posting pics of the prototype soon, possibly tomorrow.
So there are 16 units ready for pre-assembly. Wire boxes cut and fit to the units as well. On the cover plate / board side, I have all wires prepped, ready to go. Once more buttons and coils arrive, I'll be ready to assemble multiple units.
I think the plan for this week is to get a prototype or two working, and then fill my February Classic order, kind of clear the work bench, before putting it all together. The final process should come together pretty easily, as it's all been done.
Time to get a little sentimental.
We did it. Alan's idea, design, and knowledge, paired with my skills, persistence, and insatiable VAS have culminated into a hand crafted work of art, packed full of cutting edge vape technology. We all owe the Jedhi Master a big thank you.
I've also got to hand it to the guys at Evolv, the DNA 75c is user friendly, and not an overwhelming amount of technology, unless you want it to be. Combustion is basically not possible. A bad hit really isn't possible. And if you're not a tech person, or just not a tech person when you vape, pop it on watts mode, and enjoy. How do I know the Elite is a success? From the moment it was built, my one and only prototype became my new DD - instantly! As a matter of fact, I haven't used anything else. The buttons work perfectly, very easy, logical, quick to go from setting to setting with one hand. I'm a one handed vapist, and this made me real happy. Anyone with any hand strain issues will love the Elite. If something happened to my unit, I'd do everything in my power to build another one ASAP.