@ yayvape: thank-you for your comments.
There are 3 pieces of glassware:
(1) the oven tube is 15 mm diameter by 38 mm long. Yes, this is cut from a standard test tube that's originally 150mm (6") long. That's why i source this from India, so the waste can be recycled at the factory.
(2) the bud vial. This is a flat bottom vial 12 mm diameter by 35mm long.
(3) the stem is a standard 12 mm diameter by 100 mm long rimless culture test tube.
These are all outside diameters -- European/Asian standards -- however the vial is American.
A stem with a large hole (say, 0.25") in the side instead of 6 in the bottom is used for concentrates, hash, oil, etc.
All the glassware is borosilicate N-51 glass. If you buy American glassware the diameters are 16mm and 13mm for (1) and (3). And the thickness is usually less than 1 mm -- although they won't explicitly tell me that. It's proprietary information, don't you know.
since you buy both (glassware, PCBs) in quantities greater than you use
well, that's not true -- i'm only buying enough to do the prototypes and beta units. And when i go into production all parts i purchase will be used.
A local lab supply could be a source for glassware.
I guess there should be a 1mm or so gap between inner and outer chambers?
the gap is 0.5mm -- knowing the wall thickness helps and India is not so secretive.
will a decent carbide PCB drill bit...?
i don't know -- i do know a diamond drill bit works a treat and they are not that dear.
It seems to me you have all the information you need in the schematic and source code. There is a list of parts and part numbers in one of the posts.
As you correctly surmise i am not interested in making a kit or sourcing components -- i found everything on the internet via Google. It will be all i can do to finish the design and build some units. This is a pretty advanced DIY project and getting the bucket of parts is the easy part.
And don't forget the programmer board for the microprocessor.
edit: should be "N-51" (damn senior moment)