The Bud Toaster - (currently: Model 14, version 3)

Hippie Dickie

The Herbal Cube
Manufacturer
Perhaps. Well, that's how i justify all the "wasted" time to my gf ... "but dear, this will be a great product, it has iPod sales-level potential -- millions of units" ... yeah, right ... after 33 years of living with me she's not a believer anymore ...
 
Hippie Dickie,
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Hippie Dickie

The Herbal Cube
Manufacturer
i still have to get past the prototype stage before i can think about selling it. this is only the 3rd version using my design for computer temperature control -- it will be at least another one or two iterations before i get to a pre-production model.

so, no, i'm not ready to sell anything yet ... but i'll keep posting the construction details as they unfold.
 
Hippie Dickie,

vape4health

Well-Known Member
Cool man . It seems perfect .

I see from reading this is a personal project more then something to make a buck . Very cool man . I hope you get it to work just like you want . I like to tinker too but your way out of my range . I'll keep watching .
 
vape4health,

Bubar

Well-Known Member
I'm having problems with the transistor not turning off. I don't know why. The back side of the transisitor goes to the middle pin right? Drain. I'm pretty sure I have it wired right. When I set it up at school with a benchtop supply I can see it is 0A when off, but at home it always lets juice through. I don't know if I keep damaging the transistors somehow or what.
 
Bubar,

Hippie Dickie

The Herbal Cube
Manufacturer
Yes, the middle pin is the Drain, same as the back side.

If the MOSFET is always ON, then the gate must be seeing Vdd voltage. All you are changing between the two location is the power supply?

+battery (or power supply) goes to one end of the heater coil
-battery (or power supply) goes to MOSFET Source
MOSFET Drain goes to the other end of the heater coil.
 
Hippie Dickie,

Bubar

Well-Known Member
That is how it is hooked up. Even switching out transistor didn't work. I get current if I hook up drain and source up even if the gate is floating. It only turns off if I put it straight to ground. I even tried putting 1k, 2k, and 3k resistors in the signal line.
 
Bubar,

Hippie Dickie

The Herbal Cube
Manufacturer
And you are using the same Fairchild N-Channel MOSFET that i use? FDB6030BL/FDP6030BL

Or perhaps the snub diode (are you using one?) is backwards. It should be wired with Anode to Drain and Cathode to +battery -- the opposite of a normal diode where cathode goes to ground.

i'm sorry you're having so much trouble. My Bud Toaster is working like a champ.
 
Hippie Dickie,

Bubar

Well-Known Member
Lol. I know right? You should see how long it takes me to design my own stuff...

I am using the same mosfet. I actually don't have the diode in there. I forgot about it. Maybe that's it.
 
Bubar,

Hippie Dickie

The Herbal Cube
Manufacturer
i don't think the snubber is necessary since there is one built into the MOSFET. From the data sheet:

Rugged internal source-drain diode can eliminate the need for an external Zener diode transient suppressor.

You're using a breadboard wire panel, right? check for shorts.

Sounds like you're having a classic reality failure. In situations like this (happens to me ALL the fucking time), i would draw the circuit diagram based on the hardware -- like looking at a picture upside-down to ignore the image so i can focus on the details.

---- ---- ----

When i first hooked up my MOSFET i had the Drain and Source switched. The MOSFET wouldn't turn on even when i connected the Gate to +5v. Kind of the inverse of your situation.

--- --- --- ---

Also, did you put a volt meter on the PIC Pin 5 controlling the Gate. Do you see 0 volts until the vape goes into RUN mode, then do you see +Vdd volts? The resistor on the line from Pin 5 to Gate just limits the current so the PIC doesn't lock up its I/O buffer.
 
Hippie Dickie,

Hippie Dickie

The Herbal Cube
Manufacturer
i finally figured out how to mount the pcbs in the cylindrical body so i started on Model 13 Version 5-3 today ... here is the new pcb:

picture.php


This will be cut apart into three pcbs. two are 1"x1" and the power driver is 1.25"x1". They will be stacked in the bottom of the cylindrical body.

The only difficult part of construction is cutting the circular grooves in the top and bottom wood discs. The hole cutter is terribly dull. Fortunately, the groove is entirely hidden so there are no cosmetic issues.

i'm liking this design a whole lot. As my projects go, this should be incredibly easy to fabricate.
 
Hippie Dickie,

Bubar

Well-Known Member
Have you tried connecting drain and source, but leaving the gate floating? I get current. Idk. Breadboard failiure is definitiely possible. I will relocate parts on the breadboard.
 
Bubar,

Hippie Dickie

The Herbal Cube
Manufacturer
No, i haven't tried that ... What are the voltages on pin 5 connected to the Gate???

Or, take out the MOSFET and put in the red LED ... is it off and then turns on when the vape starts? i really love how the red LED flickers to show the amount of current getting to the coil. This is the best feature, other than the vapor.
 
Hippie Dickie,

Bubar

Well-Known Member
For the gate voltages I've tried 3.3v and 5v.

I'm short an LED right now, because one of them burnt out. I'm gonna head to the lab later and hopefully get this thing figured out. Oscilloscopes and lab bench supplies make the work much easier. I'm gonna be real pissed though is the problem is just a bum breadboard...
 
Bubar,

Hippie Dickie

The Herbal Cube
Manufacturer
yeah, but have you measured the voltage on pin 5 of the PIC???

here's a (stoner) thought ... do you have a rock-solid ground in your wiring across the breadboard??? a floating ground (somewhere) might be causing your problems.

can you etch a pcb? i'll send you a template if you like - either the first one with through-hole devices or the current one with all surface-mount devices.

it's really drop-dead simple ... there is some transfer paper that works really well, and detaches easily when it is dunked in water. i still feel like i have to go over the pattern with a extra fine point Sharpie, but the resulting board is perfect. Drill before you etch, or the thin traces get damaged by tearout from the drill bit. i'm using 0.035" drill bits (for the dremel) that i got from the place selling the transfer paper.

i'm buying parts as if i'm going to make 5 Bud Toasters ... that way i've got spare components so only my stoner idleness keeps me from always making progress. In a prior lifetime i could just go down to Redwood City, to the will-call desk at one of the component suppliers and get whatever i needed immediately -- kind of like a Radio Shack that had everything.
 
Hippie Dickie,

Bubar

Well-Known Member
I'd rather order a batch of pcb's. I'm gonna do it soon, just gotta make the files. I'm gonna make a set of my project and a set of your project.

Edit: Woot! it works. I moved everything around in the breadboard. Turns out the max6675 was the culprit
 
Bubar,

Hippie Dickie

The Herbal Cube
Manufacturer
Congrats. and damn, i had that happen to me once -- kept reading 0x0000 from the MAX --- and i was going to put a test in for that condition. i do detect when the MAX says the probe is missing and abort the session, but no reasonableness checks on the value returned. For examples: (1) no change in value over several samples, (2) too big a change between two samples, and (3) zero value returned.

i guess i better put in some tests asap.
 
Hippie Dickie,

Bubar

Well-Known Member
So I just tested the rig at home... 12v is retarded fast at heating up. The ready light doesn't even turn on, but I can definitely vape bowls, so I'm assuming there must be massive overshoot. I may need to do 5v just to keep the overshoot manageable. 12v=16A, 5v=6.66A.
 
Bubar,

Hippie Dickie

The Herbal Cube
Manufacturer
the ready light has a 25 second (250 ticks) delay AFTER the coil temperature passes the trip temperature, which is about 350F or so in the hexcode. If there is overshoot this value is adjusted down for the next session.

you really need a LED on the gate pin to know what's happening. or a voltmeter.

i guess you don't have a thermometer in the oven tube?
 
Hippie Dickie,

Bubar

Well-Known Member
I use a finger on the transistor to look for juice. Lol.

I changed out the mosfet led, but I burnt it out trying to figure out wtf the mosfet is doing. I think I got it to work. It doesn't freak out with 5v like it does with 12v. I also tried unlidding the mason jar, so now I can lose more heat. Idk, I'll check the temperature with a better thermometer tomorrow.

I'm starting to think about making some finished prototypes. What is your manufacturing process like for your wooden caps like?
 
Bubar,

Hippie Dickie

The Herbal Cube
Manufacturer
The wooden discs are 1 3/4" diameter by 1/2" thick. A buddy turned some 2"x2"x18" long pieces of cherry on a lathe to get a 1 3/4" diameter by 18" long stick which i chop to 1/2" lenghts.

i have a 1 3/8" hole saw which is used to cut a 1/4" deep groove in the disc. This is a very thin kerf blade (made from a band saw blade, i think).

the bottom piece will have a 1" diameter recess for the button panel to fit it. Three holes bored for the buttons. Two holes bored through the side for the green and blue leds.

the top piece has the groove and the center is drilled through with a 16mm bit. the oven tube sticks up through this hole.

i'll post some pictures when i get this done this week.
 
Hippie Dickie,

Hippie Dickie

The Herbal Cube
Manufacturer
Starting the wood work for Model 13 Version 5-3.

The bottom of the Bud Toaster is a cherry wood disc, 1.75" diameter by 0.5" thick:

picture.php


A 1" diameter, 1/4" deep flat hole is milled in the inside bottom of this disc (using a Forsner bit). Then a 1 3/8" diameter groove is cut that is 1/4" deep, using a very thin kerf hole saw in my table-top drill press.

picture.php


The 3 button control panel (user input) will be mounted in the 1" diameter hole, so the buttons are pressed from below. Here is the circular pcb waiting to be populated with buttons and resisters:

picture.php
 
Hippie Dickie,
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