Be careful using Buzz-Butter
before you do the final assembly.
Getting the oils and waxes on the bottom (end grain) will prevent the glue from holding properly and your leather may not stick.
Bottom plywood vs. Hardwood... As Minnesnowta says you need a chop saw to cut it flush, one small slip and you are ruined. Plus going to the plywood bottom is safer for everybody. That Pandora body is only 4.5 inches long and you would have to hold it while you chop. That puts fingers pretty damn close to a blade that will remove wood and fingers too. Fine for me (when I used to do it that way) I have been a professional carpenter, but maybe you (all the Pandora builders) haven't... How would I feel, if you fucked up and took off a couple of fingers?
Second the plywood is stronger. I'll try to explain. If you take a piece of wood and turn it (to a dowel shape) the fibers of the wood are all running in one direction, along the length of the dowel... Think of the dowel like bologna, slice of a piece and the grain is still going perpendicular to the circumference. Ie. short 1/8" fibers making a 2" disk. While it is a hardwood, it is not as hard as a 1'8" three ply Birch plywood with the wood grains running in the same plane as the plywood and in three orientations.
One of the last steps in boring a body is getting the depth of that 2" hole as close as possible. I set my depth gauge (on the drill press) to just shy of proper depth, drill, then shim with cardstock to get the plywood as flush as possible. Testing the depth on each unit as I work, with a sample of plywood. Sometimes it's one biz card, sometimes two, but it is done as precise as possible, so you have as little sanding to do, as I can make it. A little bit sanding (elbow grease) and it is flush, safe... vs. making folks use power tools that they may not be so familiar with.
BTW all Purple-Days are made with the Birch plywood bottoms nowdays. I am
always trying to improve our product and consider this an improvement.
Just a little about metals.
This from Wikipedia...
http://en.wikipedia.org/wiki/Tin
Tin is a chemical element with the symbol Sn (Latin: Stannum) and atomic number 50. Tin can be highly polished and is used as a protective coat for other metals in order to prevent corrosion or other chemical action (such as tinned copper). Because of its low toxicity, tin-plated metal is also used for food packaging, giving the name to tin cans, which are made mostly of aluminium or steel. Tin is added to some dental care products[6][7] as stannous fluoride (SnF2). It has also been shown to be more effective than sodium fluoride in controlling gingivitis.[9]
This from Wikipedia...
http://en.wikipedia.org/wiki/Copper
Copper (pronounced /?k?p?r/, KOP-?r) is a chemical element with the symbol Cu (Latin: cuprum) and atomic number 29. In sufficient amounts, copper salts can be poisonous to higher organisms as well. However, despite universal toxicity at high concentrations, the Cu2+ ion at lower concentrations is an essential trace nutrient to all higher plant and animal life. In animals, including humans, it is found widely in tissues, with concentration in liver, muscle, and bone. It functions as a co-factor in various enzymes...
Biological role
Rich sources of copper include oysters, beef or lamb liver, Brazil nuts, blackstrap molasses, cocoa, and black pepper. Good sources include lobster, nuts and sunflower seeds, green olives, avocados and wheat bran.
Copper is essential in all plants and animals. The human body normally contains copper at a level of about 1.4 to 2.1 mg for each kg of body weight.[51] Copper is distributed widely in the body and occurs in liver, muscle and bone. Copper is transported in the bloodstream on a plasma protein called ceruloplasmin. When copper is first absorbed in the gut it is transported to the liver bound to albumin. Copper metabolism and excretion is controlled delivery of copper to the liver by ceruloplasmin, where it is excreted in bile.
Copper is found in a variety of enzymes, including the copper centers of cytochrome c oxidase and the enzyme superoxide dismutase (containing copper and zinc). In addition to its enzymatic roles, copper is used for biological electron transport. The blue copper proteins that participate in electron transport include azurin and plastocyanin. The name "blue copper" comes from their intense blue color arising from a ligand-to-metal charge transfer (LMCT) absorption band around 600 nm.
Most molluscs and some arthropods such as the horseshoe crab use the copper-containing pigment hemocyanin rather than iron-containing hemoglobin for oxygen transport, so their blood is blue when oxygenated rather than red.[52]
About Exotic woods. We offer Alder, Ash, Cherry and Walnut. All from North America and all renewable resources. Nice, different, but
not exotic in the usual sense. Here is an excerpt from a response inquiring about 'exotic' woods.
"Sorry, but most exotic woods are too dense and don't provide the proper insulation.
We are also against the grey market of exotic woods. Many of which are collected illegally. Once it's cut there is no way to know where it came from and stopping the demand is the only way to stop the poaching of these woods and the habitat they provide.
We only use renewable North American species."
So I have two reason not to offer exotic woods, poor function and bad JuJu.
Some exotic woods such as Tea Tree and Mango which are grown on plantations may be acceptable, but sources of these are limited.