FYI everyone ... just to update everyone on my plans ... I'm waiting for all my misc parts to have enough on stock (apart from the Omron) to build about 5 units.
Once everything comes in, I'll be able to build proper "to scale" aluminum front/back plates for my desired end case size (based on commonly available aluminum enclosures). If this size works out, I'll likely build myself a nice oak enclosure for these front/back aluminum plates, but this will serve as a properly sized unit so I can go ahead and order some cases.
The first batch of units I will be cutting/drilling the front and back panels manually (drill press, table mounted jig saw, files and sandpaper, ...) as the cost to have a small # of cases pre-cut is ridiculous. Couple hundred dollars to do 1 but $5-$10 per unit apart from the $200 setup cost. So cost to do 100 is fine ... but cost to do 5 ends up being quite costly as you incur an additional $40-$50 per unit at least ... + shipping ... so likely more like an additional $60-$75 per unit when my desired cost for these is <$20 per unit)
I can get cases and cut them myself for <$20 USD I'm sure ... or if I order 100 I'm sure I could get them pre-cut for even less ...
Once everything comes in, I'll be able to build proper "to scale" aluminum front/back plates for my desired end case size (based on commonly available aluminum enclosures). If this size works out, I'll likely build myself a nice oak enclosure for these front/back aluminum plates, but this will serve as a properly sized unit so I can go ahead and order some cases.
The first batch of units I will be cutting/drilling the front and back panels manually (drill press, table mounted jig saw, files and sandpaper, ...) as the cost to have a small # of cases pre-cut is ridiculous. Couple hundred dollars to do 1 but $5-$10 per unit apart from the $200 setup cost. So cost to do 100 is fine ... but cost to do 5 ends up being quite costly as you incur an additional $40-$50 per unit at least ... + shipping ... so likely more like an additional $60-$75 per unit when my desired cost for these is <$20 per unit)
I can get cases and cut them myself for <$20 USD I'm sure ... or if I order 100 I'm sure I could get them pre-cut for even less ...