It does seem that it is the battery label causing the un-wanted tightness - Is it safe to use the batteries stripped??
I have tried all the tips you have mentioned to get the battery out to no avail. -
I really dont understand how they can sell a product with batteries that don't fit properly.
Yes, it's fine to remove the label. Don't however strip the black jacket off.
Have you tried poking it up enough to grab the top of the battery? I'm having a tough time seeing how that doesn't work. I just tied it here.....
They sell what is supplied to them. If you measure a few batteries you'll see some of them are oversize by a tiny bit (enough it seems?) and some are
out of round causing the problem. This is actually a fairly common problem in Li-ion batteries. There's a large variation in diameter and length (a bigger issue sometimes) in 18650s for instance, to the point that some
brands (not just examples) don't work in some e-cig and flashlight applications. Sometimes standards aren't so standard.
This is also an issue with MFLB sometimes, seems NiMH batteries aren't all that round either?
Anyway, poking the stuck one out should work, removing the label should prevent further problems. You might also like to mess around with temperature? Say put the lot in the refrigerator for a bit then hit the outside of the tube with a hair dryer so it expands before the heat gets to the battery and expands it as well?
OF
EDIT: I'm not sure I rush right out and blame battery makers, they're under a lot of pressure to push the internal volume as high as absolutely possible to get the highest possible ratings to make sales. In a way it's us customers that are driving it, strange as that is. They push it as far as they possibly can to please us.....sometimes it seems a mite too far?
The key remains, I think, to get a set that works for you? OF