Wow, I've had a busy day in the shop and haven't had a chance to really check back in on this thread until recently and I have to say, well, wow it's really moved on and in a great way. Seems like we've rounded a bend and are really on track to a good and productive conversation. Well done everyone, I'm impressed!
@ Alan - thanks for the cross section picture of the HI it definitely does help to clear up any design questions, at least for me, I didn't realize the socket was threaded in so high up there. Does the core slide down all the way to the bottom of the top hole? If so then it shows really well how small the bottom chamber is that we were discussing earlier and I think does a lot to clear up any confusion or concern, at least for me so thanks again. I have a design/manufacturing question for you if you don't mind? What size thread is the hole tapped for and do you find it holds well in the wood? Have you had any woods that it doesn't hold well in?
@ BVD - apology accepted, thank you for the gesture. Also thanks for the link and description about the generic MSDS sheets being acceptable for products with the same ingredients. That's what I was trying to get across but was having a hard time putting it in the right words to explain it and hadn't had time to find the appropriate text you linked to. Also, no problem and no hard feelings if you ever want to work with me on getting you a custom vegan UD built I'd be happy to work with you on one.. no need to order incognito.
@ stickstones - I don't know about any other manufacturers but I've worked on making a Log out of non-wood materials including synthetics and while I think it's doable there are some design challenges. For me I think the biggest challenge is either finding a material that has the properties needed to make a good vape body and that can also withstand being in contact with the high temperature metal core. Alternatively you can try to design a core that isn't as hot on the outside so it doesn't tear up the body material, doing so might well be possible by design or by insulation but is also a challenge. While not perfect by any means, in the big picture of things wood is a very impressive, beautiful and resilient material at least in my mind. That doesn't mean a synthetic design won't ever happen or that I won't be working on one just that there are certain challenges to be overcome.
@ Hagbard Celine - glad to hear you're enjoying your UD dude. I'm not able to speak from firsthand experience but from my limited understanding the ceramic insulator that is used in the CRZ (and gives it its name) is a piece of very inert, very hard high-fired ceramic.. not sure how they're formed but my guess is they'd be cut from a larger plate with a water-jet or possible laser (my money would be on water-jet) and I sure they're as safe and solid as a, well, ROCK. Again, I can't speak for Rick and I don't have first hand knowledge but I'd be willing to bet that it's 100% completely good and safe.
@ Alan - a hemp stalk or corncob HI would be awesome, that would be fun to see. I wonder if you stuck a core in a cob of dried corn with the kernel still on and fired it up if it would eventually pop the corn lol.. that would be a fun experiment. Did you post pictures of your bamboo HI? That sounds pretty neat as well.
@ stickstones - I can't comment on the other vapes for rattle problems but the first generation 24/7 UD cores (like the one MoTG ended up with) are prone to loosening and developing a rattle due to the way I screwed the cores to the body. In some of those models the wood shrinks away from the core a bit and allows it to rattle back and forth on the screws, not free but not tightly held anymore. I've been retrofitting those pieces to the newer style insulated core and haven't had any rattles develop with the new design for 6 month so hopefully that'll be that.. knock on wood. I have been repairing a lot of PDs over the past 3-4 months and it seems to be a pretty common development with those as I understand. For an UD I wouldn't consider it likely to have an impact on air/vapor purity. It is a possibility that continued flexing of the wires can cause them to fatigue and break though so I like to retrofit them to the newer style if a rattle like that develops. I've been retrofitting rattling pieces for no charge as a warranty service of course. Also, along similar lines I've retrofitted a handful of PDs that needed repair for whatever reason to an insulated UD core which has worked well.
If anyone had anything else I should have commented on just let me know, I might have missed something in there since there were so many posts I missed this afternoon.