4/20 update ... (was going to post this yesterday but not quite done)
finally cleared my desk enough to once again get some solid time put into this project. the focus has been on the GCODE for the CNC router.
the design has evolved from a solid 2" cherry cube, to milling the faces from a 1/4" thick x 6-1/2" x 15" cherry blank - normally used for laser engraving, but the 6mm thickness is perfect. the six "faces" of the cube are laid out on the cherry blank. both sides of the blank are milled - each face has an inside and outside. the faces are aligned on the blank. the inside is done first, the blank is flipped on X axis, the outside is milled, the tool is changed from 1/16" upcut to 1/8" upcut and the 6 faces are cut from the blank.
the vertical faces - left, right, front, back - have tabs along the top and bottom edges that fit into slots cut into the inside of the top and bottom faces. the PCB slides into grooves in the vertical faces and is screwed down to the bottom face, locking the vertical faces into the bottom face. the top face slots fit to the vertical face tabs. screws lock the top to the vertical faces. that's the plan, anyway.
here is the layout for the inside of the faces:
flip that panel across the X axis and get this layout:
after this is milled, change the tool and cutout the faces:
the milling for each of the faces is defined in an Excel worksheet. this one is for the
TOP inside face in the top image:
there are two buttons. the second one,
Create gcode Sheet, runs down the rows from (START) to (END) and creates a worksheet
with the gcode instructions. here is the worksheet for TOP inside:
the first 3 TAP columns are truncated, but similar to the last TAP column which shows the full gcode.
there is an Excel module that collects the gcode for the 6 inside face gcode worksheets and outputs a single .ncc file the feeds the CNC router. same for the 6 outside face gcode worksheets.
the simulator says the milling will take 34 minutes total time.
maybe, maybe, maybe i can actually try this tomorrow. and pictures! maybe
all this information is going on a website, TheHerbalCube.com, but that hasn't happened yet. i am still organizing the source docs and looking to see which AI can generate the site.
more to follow if anybody is interested.