The last charcoals that I posted, I said they were birch, actually, they were poplar.
As Pak says, the poplar is burning just a bit too quickly. I am averaging about 3 minutes, just a bit too short to fully vaporize a full load. I've tested the poplar more now, and agree that they are just too hot. But, still better than the bamboo IMO.
I've since been on the hunt for something better, the holy grail of charcoals! This time I tested a batch of poplar and maple dowels in the 5/8" and 3/4" diameter. I was using 1/2" diameter in the past.
My first batches in this new size pretty much ruled out poplar, they just burned too fast still, even when using larger charcoals. And they are very ashy.
So that's that. Poplar is out. But the maple looked promising...
For my second batch, I used maple only, in 4 different sizes. These sizes were determined by narrowing down my best results from previous tests. Note that originally I was making charcoals 1" long.
From the top row down:
- 3/4" diameter, 3/4" length
- 5/8" diameter, 3/4" length
- 3/4" diameter, 5/8" length
- 5/8" diameter, 5/8" length
Results:
The 3/4" diameter dowels, regardless of length, had a major problem with cracking. 4 out of the 10 pieces in that diameter cracked completely in half (I put them back together for these photos). They were also too large to fit the tip of the Okin.
So, the 3/4" diameter is out, I sort of knew this going into it... but I wanted to know for sure.
The 5/8" diameter dowels had a 100% success rate. Non of them cracked, and they all fit perfectly, with a good seal without modification. They are all very consistent in shape. All of these charcoals could be used no problem.
I got non of the "noodle effect" that you get with charcoals that are smaller in diameter, but longer in length.
I think that when the chunk of wood is roughly the same in diameter and length, it tends to shrink more equally in all directions, reducing the tendency to warp.
Instead of drilling a single center hole, I drilled 4 small holes. The 4 holes diffuse the heat entering the chamber, and make for a much better taste all the way through a session. No more central hot spot. The 4 holes remain intact all the way through the burn.
Here was an earlier test with shorter charcoals, note the multiple holes. I have since found that 4 holes works really nicely, no need for more.
The heat generation is fairly constant from start to finish, and the duration of burn is a solid 5 minutes with the 5/8" length charcoal. You can push it beyond 5 minutes, but at this point a fully loaded chamber is spent, so I see no need to go beyond this. The 3/4" length charcoal will be tested further to see if there is any benefit to the longer burn time...
The only prep needed for these is to poke or drill 4 holes through the charcoal. Since you are drilling down into the flat face of the charcoal, it's actually much easier and much less messy than drilling the side wall holes into the bamboo. You can just set these charcoals onto a flat surface and poke the holes. It's very easy because of the way the wood fibers are orientated, vs. going through the side. You can do it without getting your fingers dirty at all. Overall MUCH better prep than the bamboo charcoals.
The maple burns cleaner than both poplar and bamboo.
And, it produces less ash than poplar.
So, this is basically IT. I'm settled. I've pretty much exhausted every economical option available to me, and this is the best.
I'll be making a batch of these maple charcoals for each of the testers and send them out next week.
In the mean time, I'll be doing more testing with these to make sure that they are going to be consistent. I will also compare the 3/4" length to the 5/8" length.