VAPEHUNTER
Well-Known Member
This is definitely a tolerance issue. I was riding a fine line between a fit that felt perfect... and one that wouldn't allow for the shrinkage/expansion of the wood when it goes through the initial break in period.
Most of the dimensional changes in the wood happen in the first few weeks of use.. and it can be tough to troubleshoot this before sending them out. And every block of wood is different in this regard.
SO! What's the solution? Well, I did test for this, and experienced the issue in my testing. The solution is to take a piece of fine sandpaper wrapped around a pen, so it fits into the heater module hole just barely snug, but not so snug that you can't twist it. Then just twist it a few times, for maybe 10 seconds or so.
This will open the hole up a fraction of a millimeter, but it's all that it takes. And you should be good to go. This is a permanent fix, and after the break in period, the wood settles out and doesn't move so much anymore.
Nomad #12 is once again functional.
And once I got the Heater Module out it was super easy. So easy I was able to do all the necessary "repairs" as I waited in my truck for my sons to finish their Karate class.
This was as far as I was able to insert the heater module before it would get stuck.
As you can see in these photos the "dirty" looking area is where the heater module was sticking.
This is the area that has to be sanded down.
First I removed the Connector Bridge so it wouldn't get damaged.
Because I didn't want to scratch up the Bottom plate I used a 12" long wood dowel with 240 grit sandpaper and sanded from the top of the Nomad.
And because I didn't want to sand anything other than the area that needed it, I covered most of the sandpaper with notebook paper.
I took it slow and only sanded a little at a time with many test fits.
This is after i was done sanding.
And the end result.
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