Interesting that you have observed similar! It's weird though because quartz has one of the lowest coefficients of thermal expansion, that's what makes it more durable for thermal cycling over borosilicate. Sapphire has a greater CTE, I did wonder if using sapphire inside could have stressed the quartz housing, but hard to say for sure. As you note it could have been a manufacturing flaw as well. I loaded up another SCVW with rubies yesterday and it worked fine. On the one that broke, I did just change the screen to a new one right before use, I wonder if I just compressed the beads too much, I wouldn't think so but maybe it is possible!
Great to hear you have some progress on your glass logs, when can we order one of those bad boys
I bet most people reading this thread are tired of waiting for mine
Wouldn't it be preferable to put the thermocouple directly in the airstream though to truly pull an accurate reading? I would expect a closed end tube would store heat and change the reading. Isn't this the issue, the balance between superior thermodynamics versus purity which creates contradictive design choices? For example, a glass convection heater is kind of obscure to begin with, an average engineer would ask why I don't just use aluminum.
One thing I'd like to see is better utilization of the thermocouple already in the XLR coil. I feel like a low mass, high conductivity evaporator design could better accomplish this by achieving quicker reaction time and reduce much of the system lag involved when heating insulative materials. I've considered technical ceramics to achieve this, though dissimilar Mohs is an issue . One of the big benefits I felt to my sapphire addition to the ball concept was it allowed one to easily use this dissimilar material in a non abrasive way. Harder to make a full sapphire heater interface with a glass bowl.
I did consider a tube stack type design, I posted a rendering of it on one of these pages. That was actually my first desktop design which was really just based on when I was trying to get Ed @ Newvape to build a glass or ceramic flowerpot. But since the Deskpod is pretty much using this design I am looking to go in a different direction.
One concept I'm toying with right now is a modified quartz joint using four spaced out vortex diffuser discs. This is based on a convection oven, the idea is the spaced out discs create three small ovens that the air is spun through for heating. I was thinking of moving to something like this anyways for the top and bottom air inlet/exit, then I figured I could remove the beads and put a few more diffuser discs in and it would probably work well too. The goal being to get a nice homogenous air temperature at the bowl, and good diffusion across it, instead of such a "top down" heat. This one might be too complicated to build though. Even with a single thicker torched disc I was able to produce nice clean vapor, so I believe some modifications could produce a nice desktop heater.
If I'm understanding correctly, I think what you describe is sort of how the Flowerpot functions.
You could use a heating coil wrapped around some other high surface area, conductive heat exchanging medium. I think that's how the Tafee Bowle heater works but not sure on that one.
I agree that increased regulation is right around the corner, and it will be positioned as finally being less restricted too, probably if they ever pull from schedule 1 they will lock down the supply chain just as they are doing right now with vape mail.
My idea is to produce a single heater component so that the rest of the parts can be easily open sourced - as they all belong to other industries there is nothing really exclusive besides the heater head. As the goal posts shift, the needs of this part could change too. If regulations get worse, (and I've no reason to see why they won't) selling anything made of glass might be rough, and I might very well need to change materials to something more durable, as replacement parts might be too unpredictable. Everything else is open source, so replacements aren't a big deal.
If we have to resort to plan Z it might be a ceramic head, with a modified thru hole design, that works with off the shelf glass adapters. And trufully, the thru-hole heater design goes back way further than the FP, really the Volcano is the first one that comes to mind to use such a design, then the HerbalAire with its 18 jets.
Do you have it on autofire, or cruise, or are you doing a pre-fire first to store it with heat?