Here are the prototype pics. I am mainly posting them so people can see where this is going and I'm open to suggestions on looks, button placement etc. Part of the frame on the heater side could be removed and then it would have an h shape.
This is the front with a recessed spot for the push button.
Haven't done any finishing or clean up yet.
Looking down from the top, the bottom hole is the heater chamber, upper large hole is for the battery. At the base of the battery chamber is a spring loaded brass bolt for the negative connection.
The two small holes are I didn't like where those holes were so I moved them
The little bar is a piece of wire that goes from the top to the bottom for the positive connection, it is also spring loaded.
Here is the door being inserted. Note the wire, it hits the brass face of the door which is in contact with positive end of the battery. The wire routes the current to the bottom of the unit where it is connected to the coil.
If you flip the door over then the wood surface contacts the wire and battery and the vape is off, unless you soak the wood in salt water first
Here is the bottom view, The brass nut is the negative connection for the battery, the switch sits on top of that. The hole is where the heater coil goes. The white wire is the positive battery connection.
So I have everything to make this work except the switch, waiting on an order so hopefully early next week I'll have that and I can assemble this one. There are some alterations I need to make as far as hole placement, spacing that sort of thing. All the basic ideas I came in with seem to work so no major surgery at this point.
The coil will be surrounded by a glass fitting, hopefully a 14/23 female joint like in the test rig.
Speaking of the test rig I cleaned mine up some it looks like this now
Sitting in the middle is 24 gauge, 0.42 ohm 316L SS wire. I made it into a pancake coil, works very nice.
In the container some kosher kush, bottom abv. On the right you can see the charring but on the left, from the bottom of the cup screen, a pretty nice brown. This was the first test with the SS coil
After I assemble the proto I will be in a position to start making beta versions and tweaking (assuming no issues crop up). This coil puts out a lot of heat and the battery seems to last, I haven't really tested battery life but it just seems good to me. still looking at all coil options.
If this works I think it can be offered for under $100, no promises though.