Thought I would just make a couple of comments about our manufacturing process. We understand that the price of the AC Power Supply may have been higher then expected, so we thought a description of what goes into making the ThermoVape Power Supply would help.
It should be noted that the ThermoVape AC Power Supply is an extension of our modular platform. Not only in that the Power Supply works with all of our interfaces and Standard 6V Vaporizers but also in that we will continue to offer options to expand the functionality.
For example, we are working on sourcing a reliable 12V DC Adapter for use from a vehicle, as well as a Low Voltage Adapter for 3.7-4.2V vaporization. The ThermoVape Power Supply can and will be expanded upon as we find new, reliable power adapters. The best part is that all you will need to purchase in the future to expand the functionality of your ThermoVape Power Supply is an inexpensive adapter. The ThermoVape Power Supply is a buy it once, and you are good forever kind of a deal.
With that said here is what goes into each ThermoVape Power Supply:
Raw Materials. We start with the same Cold Finished T6 6061 Aluminum, US sourced from Alcoa used in our ThermoVape Vaporizers. This is not your average aluminum; our raw bars start with a 1/1000 of an inch variation across the length of the 12 foot bar. As good as it get. We also use FDA approved High Temperature US Sourced Delrin as a thermal insulator.
All components of the ThermoVape Power Supply are Made in the USA. We sourced Butt-connector, ring terminal, and plug assembly from US companies in Menlo Park, CA and Chicago. All other components we manufacture in house.
The AC wall plug/adapter is made in China. If anyone can find a US company still manufacturing these types of simple wall plug/transformers please forward us their information.
We precision machine the Aluminum Main Body, Inner Sleeve, and contact. These parts undergo an initial QCC for size and dimension. We then hand debur each part, the contact piece is also tumbled. The main body is then sent out for laser etching. After deburing, tumbling, and etching these parts are then Electrolessly Nickel Plated. The Nickel ion fills and selas the pores of the aluminum, increasing hardness, conductivity, and corrosion resistance. The Delrin Internal Insulator is also precision machined, hand debured, and cleaned.
We then begin the process of hand assembly. We have no automated processes. Every part is inspected as it goes through the assembly process, and undergoes individual testing for function and form. All connections are both soldered, and also reinforced with a redundant mechanical connection for maximum durability. All precision ‘press fits’ are achieved with small a Arbor hand press for precise, durable and adhesive/bonding agent/chemical free assembly. Once all of the connections are made, and the components assembled, we begin our final testing process. All of this happens under one roof, often the same person performing each step of the process. Nothing is outsourced. The final Power Supply Perfectly matches all ThermoVape Vaporizers in terms of quality, fit and finish.
Once the ThermoVape Power Supply Passes our extreme failure test only then is it ready to ship to a customer.
The money you spend on the ThermoVape Power Supply goes first to the cost of the highest quality materials and components available, and then to the cost of machining and finishing processes. Finally to the labor for assembly to pay the hard-working vapor loving ThermoVape employee who painstakingly assembles each Power Supply.
Sometimes after all that there may be a couple bucks left over to keep the lights on and the internet working. The old adage is true in our experience, 'You Get What You Pay For' and with the ThermoVape Power supply you get the highest quality American sourced materials and state of the art precision machining and craftsmanship. The result is a versatile, durable product that we are confident you can enjoy for years and years to come, so confident it has a lifetime warranty.
Hope that was helpful.
Cheers,
ThermoVape