This is actually a very interesting question. I have been experimenting on just how little I can put in and still get reasonable hits. Been trying to match the quantity with a full battery life. Seems about 1/2 full seems to hit the mark for that goal. Also, the lower you go the quicker the herb preheat hit starts.
I find if I fill the bowl I have to use additional batteries to finish it completely. Truthfully I was disgarding some herb which had some life still in it before, as I was assuming it was leached but found it was not. Those little bits of partial greenish still have some juice.
In using my home made PA I can better judge what is happening now. So far I can confirm the performance is influenced by many things which I was assuming was battery issues.
If slide switch does not feel right performance suffers. Needs cleaning even if you can't see problem.
Sweaty hands make it hard to keep good pressure on the switch as well.
Sometimes a good pressure spin with your thumb kicks the element to start. The grind feel from slide spin seems to co-inside with heat up. Confirmed with 3 different spring switches which I have from RES, and REV adapters. Thinking of bathing in contact cleaner but hesitant. Wondering if this would be OK?
Sometimes vapor starts to feel cool but you are still getting it. (trying to fool you)
As for combustion, definitely possible if herb is dry and been crushed mid way. This is preventable as the taste gets pretty potent just before it happens. Again, using the PA has me experimenting with this. I find stopping a a certain point (taste) on the intake process you can actually get 10 hits on a 1/2 bowl without any blacking at all if careful. But can't really do this with batteries as it is wasteful on battery life. With batteries tendency is to get as much as you can handle and then some because it counts as 10% of battery life whether you get anything or not.
I have found the supplier which my work got the power supply from and can possibly get more. I have also figured a way the make the handle fairly cheaply and easily. Was actually wondering if there is a market for this? I can always put one together and through it on fleebay I guess.
Update: I made a video of a 1/2 bowl session with PA.
http://www.youtube.com/watch?feature=player_detailpage&v=_eJq5X5uGzM
Cheers,
Pipes