Home made walk in cooler

Rick

Zapman
Just wanted to pass some info around we learned this last couple weeks.
We have had a so so plan for a walk in cooler on the place for awhile now. Very handy for the farm and also we have decided to process our own meat since we grow lots of it. We have always gone to the local guy who butchers/cut/wrap/smoke etc. Last year we spent over $400 for two pigs, just butcher, cut and wrap. So it is an economic thing for us to do our own besides just learning more about real life.
The deal with the walk in is how we cool it. That is often the stumbling block for home made walk ins as one can spend a couple thousand dollars at least on cooling a room to a constant 40F or so. The room came together easily as we had an add-on to the shop with an available 10 x 12 ft space. Poured a slab for the floor. $100 as we mixed our own mud, etc. Then our son Mike scored a trade of an old cooler in 4x8 foot panels. Out of code as it was the old way but neat metal lining and insulated well. So we pieced them into the room and put the old steel giant walk-in door on the front with the big old latch that goes calunk when you close it. Room made and insulated, now what?
We had always heard something about room air conditioners used for cooling way beyond their normal use but were skeptical. So I went to good old trusty Google and found this site. http://www.storeitcold.com/index.php
Mike is an HVAC service tech so we went through all the basics of refrigeration, air conditioners, etc and quickly figured out how this guy was "tricking" air conditioners to cool down to even 30F and he does it without voiding any warranty. The boxes are tricked to stay on well past the normal 60 degree low stop that they are set at. They are also tricked to stop any freezing up of the condenser coil which allows them to keep cooling. Normally the coil will frost and freeze up when you try to cool too much, blocking airflow through the condenser therefore stopping all cooling. Air conditioners will cool ambient air in the room. They will lower the temp of the air 10-15 degrees when they are working. So if the ambient air is 50, they will put out 40 degree or lower air, assuming you can keep the coil from freezing up.
So long story short, we have a 15 year old Carrier 12,500 BTU wall box keeping our room at a steady 38-39F. No freezing of coil. I can run 27/28 degree air out of it when the room is 38 and the compressor is running. All we are doing to get this is tricking the compressor to shut off before the coil starts to freeze, then back on in a few minutes. The warmest air coming out of the window box is 37/38F and will instantly go down to low 30s when the compressor comes on. Mike says we are lucky to have an older box because they ran the older refrigerant which was more efficient but not as clean as the new stuff.
I realize this will be something most could care less about but it is something that helps folks become more self sufficient and that is good. If anyone wants to know exactly how we did it, I'll be glad to share the simplicity.
 
Rick,

momofthegoons

vapor accessory addict
The thing that I think is so cool about this is that it's a step back in time to when we were more self sufficient and ate more natural foods. Here, we see a family who grows their own vegetables and now will have the ability to butcher and store their own meat. Not done too often anymore. We are a world that is used to getting our meat on a little styrofoam tray, kept fresh looking with preservatives and saline solutions. So, while the "how to's" might make my eyes roll back in my head, the premise of the cooler is really refreshing to me. As usual, Rick is keeping it real.
 
momofthegoons,

Rick

Zapman
Beer is nice and cold as is the V-8 and the eggs and the peppers and the corn and other stuff.
Just checked it again this morning. OOPS! 35/36 in there. Getting a bit colder as the room is all stabilized at the below 40 temp now. Also a colder night, down to 40. No ice on the coils as we are really dialing it in. Upped the (compressor) cut-off one more degree and the interval one more degree. Window box is coasting now with the compressor running less than 5 minutes a cycle and the off period is more than 10 minutes yet the warmest the air gets coming out of the box is 37.6, then with the compressor on, the output air will drop to 21/22 degrees in about 2 minutes. This room has a 10 ft ceiling too. Air cooling/heating is related to cubic feet so we have one big 'ol fridge out there.
Funny, yesterday Elk season opened. I just cannot figure how the timing worked out. Mike was out yesterday early and late. Jumped some cows but nary a bull, even though you could hear them in the brush. Very thick brush on this place.

Gotta watch myself as I keep saying "how cool" over the cooler. It will really be nice in the summer.
One piggee going in this week is the plan unless something else fills it up before then.
 
Rick,

Flyer

Well-Known Member
nice, love the idea, a bit further back, we really want to build an ice house for storage,
 
Flyer,

mattybass

Quasi-Intellectual
charliedontsurf said:
Remember to keep a corner open for beer lagering (cold temperature aging).

Hey I just noticed you have a Chimay glass in your avatar! I had a Chimay Blue for the first time two nights ago and it was fantastic! There's a fantastic liquor store here in Edmonton that has over 600 varieties of beer including all of the Chimay's so I just picked one up last night.
 
mattybass,

AGBeer

Lost in Thought
Yall make me sad with all of the craft brew talk. :(

I miss trying new brews.
 
AGBeer,

Rick

Zapman
We put the cooler to work Friday, big time. We had moved some veges, eggs, beer and other stuff once we got it all settled to a constant 36-38F early last week. The window box is just cruising now, compressor on just a few minutes and off three times longer each cycle so the cooler is ready for the real work.
We live in the heart of Elk country here in the Pacific Northwest. Big time hunters come from all over the country to hunt the Elk that live here and most of the locals do the same. We never have hunted as we got a bad taste of it back in Oregon with poachers and hound hunters after big cats.
Our oldest son, Mike, is back on the farm now and will be for the duration. The cycle has changed. He shot a cow elk, first morning of only three days allowed(today is the last day) with our trusty 30-30, open sights, down and gone with the first shot. She was even in the 'farm' section of the place, munching on left over produce like they have been for the last couple weeks. We would go fix fence daily and back they would come the next night. We have a poly net 7 foot fence around the farm. It is a "keep out" fence because it would never stop an Elk. They see it from the outside and go around but it is not strong like wire. It has worked for the last 4 years but they figured it out this year. Just push it and work it here or there and we get in.
Nice harvest from the farm this year. Meat AND potatoes.
Elk meat is very lean and rich and of course REALLY organically grown. 330 pounds dressed weight hanging in the cooler. We still are in shock.................
 
Rick,

dankers

Well-Known Member
I would give anything to live on your farm for a day.

I really hope everything you have done works out for you, it stinks to get a project done and have it not work right, it seems like everything is going just as expected so far, which is great.
 
dankers,
Top Bottom